RAY'S
PLACE
CHICAGO,
IL 60638
1-773-735-0824
hdoc773@Yahoo.com
HARLEY
MACHINE SHOP
47
YEARS
VALVE
JOBS PERFORMED.
THREE
ANGLE SEATS GRINDED WITH
SIOUX
& HALL TOLEDO MACHINES.
THREE
ANGLE SEAT WITH
RADIUS
CUTTERS BY GOODSON TOOLING.
VALVE
SEAT I.D. BORING WITH
MILL
& GOODSON TOOLING.
VALVE
GUIDE I.D. REBUILDING WITH UTP KNURLING TOOLING &
GOODSON
TOOLING.
TWO
ANGLE VALVES GRINDING WITH
KWIK-WAY
MACHINE.
.0005
RUN OUT ON SEATS AND VALVES.
VALVES
AND GUIDES BY
KIBBLEWHITE
PRECISION MACHINING INC.
BLACK
DIAMOND® VALVES
AMPCO45®
& CAST IRON GUIDES
BORE
CYLINDERS UP TO 5 1/4"
KWIKWAY
& VAN NORMAN BORING MACHINE
FINAL
I.D. SIZING OF CYLINDERS
&
SURFACE .0001
SUNNEN
HONE MACHINE
ALL
GRITS AND PLATEAU
HONING
FOR
FINAL CYLINDER FINISH
12-03-03
CHECK
COIL BIND OF VALVE SPRING.
CLEARANCE
FOR STEM TO GUIDE.
VALVE
GUIDE HEIGHT TOP & BOTTOM
MACHINING.
VALVE
TO VALVE CLEARANCES.
ROCKER
ARM END PLAY CLEARANCES.
ROCKER
BOX CLEARANCE FOR
BIG
SPRINGS COLLARS.
ROLLER
ROCKER ARMS INSTALLED.
MACHINING
TO CASES FOR
CAM
CLEARANCE.
MACHINING
TO CASES FOR BREATHER HOLE REPAIR.
MACHINING
TO ENGINE CASES FOR
BIG
STROKE AND BIG BORE.
HEAD
& CYLINDER.
REPAIRS AND UPDATING TO KNUCKLE-PAN-SHOVEL-EV-TC
IRON HEADS SPORTSTER
EV SPORTSTER & EV BIG
TWIN
TWIN CAM
ENGINE
UPDATING TO BIG
BORE
AND STROKE.
LATHE
RESURFACING & DECKING TO
HEADS
FOR HIGHER COMPRESSION.
COMPRESSION
RELEASE MACHINING.
EV
HEAD ROUND CHAMBER MACHINING
MORE
FUN & FREE POWER.
MACHINING
TO EV CYLINDERS
SHORTEN
CYLINDER FOR HIGHER COMPRESSION
AND
MATCHING.
EXTRA
INWARD DRAIN FOR CYLINDER & PISTON OILING HOLES.
LIQUID
CC TO HEADS CHAMBERS
TO
FIND
COMPRESSION RATIO OF
EACH
HEAD FOR TOP PERFORMANCE
&
MATCHING & RAISE COMPRESSION.
30.00 LABOR
EV TWIN CAM
12-03-03
.....
EV
&TWIN CAM & BIG BORE CYLINDERS
EXTRA
INWARD OIL DRAIN HOLE TO LUBE PISTONS.
HELPS
STOP CYLINDER & PISTON WEAR
AND
SCORING
MORE
RPM, RUNS COOLER
More
free power
35.00 LABOR
TC
HEADS TAPERED COMPRESSION CHAMBER & DECKING FOR
RIGHT
COMPRESSION RATIO and power
09-25-2012
....
....
100.00 LABOR
TWIN CAM
12-02-03
.....
TWIN CAM
HEADS
EX PORT
BORING FOR BIGGER VALUES
GREATER
FLOW RATE & VOLUME
stock
15/8 change to 13/4 valve
TWIN CAM
12-03-03
....
INTAKE
PORT BORING AND GROOVING FOR
BETTER
FLOW
EV HEAD
12-01-02
.......
EV
HEADS 1340 & DUEL CAM
COMPRESSION
RELEASE EASY
STARTING,
SAVE BATTERY
RUN
HIGHER COMPRESSION
MORE
FUN & POWER
labor 100.00 parts 60.00
EV HEAD
12-01-02
..........
EV
HEADS 1340
DUAL
PLUG MORE POWER AND ZIP
AND
FUN BETTER GAS MILEAGE
LOWER
VIBRATION
DUEL
FLAME FRONTS
100.00
VENTED ROCKER BOX
01-01-02
MACHINING
TO EARLY EV HEADS 1984-1991
FOR
VENTED ROCKER BOXES
MORE
POWER, LESS OIL LEAKAGE
EV HEAD
06-01-2000
.........
cut
out d shape in stock heads
and
deck head gasket surface .045
9-1
compression, jumps intake and
exhaust
port into next flow rate OVER ALL
SHOVEL HEAD
04-15-04
................................................
..
..
..
VENTED SHOVEL HEADS
CRANKCASE VENT
vent rocker boxes into
back of air cleaner and with
crankcase vents better top end lubrication & oil volume,
less gasket leakage, better cooling, more FREE power
...
....
....
COMPRESSION
RELEASE IN SHOVE HEADS
FOR BIG ENGINE-HIGH COMPRESSION
labor 100.00 parts 60.00
SHOVEL HEAD
06-01-03
...
....
MACHINING
FOR OUTER OIL DRAINS FOR BIG
BORE
CYLINDERS IN SHOVEL HEADS
REPAIR
TO SHOVEL EXHAUST PORT
09-09-2009
....
GASKET
BLOWING OUT, PIPE FIT LOOSE, BORE OUT INSTALL INSERT
IRON HEAD CH HEAD
SPORTSTER HEAD
12-01-03 pic, info 06-01-2013
.
.
.
SPORTSTER
IRON HEAD
CUT IN
BIGGER SPRING POCKETS
BORE OUT
EX PORT FOR BIGGER VALUES
1 3/4
XLR EX VALVE are longer stems, need spring kit to work
Kibblewhite
valve and spring kit used only
what it
take to put in 1 3/4 ex valve 18080-70r
sandblast
2 heads completely
paint
any color hi heat paint
tap rocker
box bolt holes
check
and change as necessary in & ex guides
cut in
lower collar spring pockets intake and ex
bore out
i.d. ex port under valve and bore out i.d. where ex pipe connects
blend
in complete ex port
check
top and bottom of guide for clearance, length and taper
size guide
i.d. to size
valve
job 2 heads, square off top of seats
check
coil bind for cams
check
top collar to rocker box clearance
install
rocker arm shaft spacer
high compression
piston need valve pocket machined into pistons
600.00
labor + parts
kibblewhite
parts
20-2210
spring kit 220.00
20-4196
intake valves 26.00 each
20-4168
exhaust valves 35.00 each 18080-70R
20-2321
bronze guides 20.00 each, 20-2321c cast iron 11.00 each
IRON HEAD CH HEAD
SPORTSTER
12-03-68
........
REMOVE
SPRING, INSTALL SOLID SPACER
IN
SPORTSTER ROCKERS BOXES.
SETUP
BETTER LUBRICATION TO STEM AND GUIDES
INCREASES
OIL PRESSURE & VOLUME
BETTER
ROCKER ARM ACTION.
parts
25.00 labor 50.00
IRON HEAD CH
HEAD SPORTSTER HEAD
12-16-03
...
...
SPORTSTER
ROCKER BOXES CLEARANCE
FOR BIGGER
COLLARS OR
XLR COLLARS
AND SPRINGS
35.00
12-30-2012
WHEN SETTING
UP TIMKEN BEARING END PLAY
.003. NEEDED
OUT OF
BOX CLEARANCE IT TO TIGHT, RACE I.D. GET SMALLER INSTALLED, BEARING GET
LARGER INSTALLED ON SHAFT SOME SHAFT
ARE TO
LARGE
USE HD-9722-55 TOOL TO PRELOAD
TIMKEN
TO CHECK END PLAY.
TIMKEN
BEARING SHIM HD9120 TO HD9134 TO SET UP ENDPLAY
WHEN INSTALL
both RACE PRESS FROM BOTH SIDE
12-30-2012
HOW TO
CHECK RODS IF WORN AND NEED TO BE REBUILD
ROOM TEMPERATURE
65 DEGREE
TURN FLYWHEELS
UNTIL CRANKPIN IS AT BOTTOM OF STROKE
MOVE TOP
OF ROD TO ONE SIDE
MEASURE
FROM ROD TO CASE, MOVE OPPOSITE DIRECTION
REMEASURE
CH-FRT ROD
SHOULD BE 11/64 or less REAR ROD SHOULD BE 3/64 OR LESS
BIG TWIN 3/32 OR LESS
WITH FLYWHEEL
TURNED TO TOP OF STROKE MOVE TOP OF ROD
FORWARD
AND BACK IF ANY BINDING, BEARING OR CRANKPIN BAD
OR RODS
OUT OF ROUND
WITH FLYWHEEL
AT TOP OF STROKE MOVE BOTTOM OF RODS
TO ONE
SIDE WITH FEELER GAUGE CHECK CLEARANCE .050
OR LESS
11-27-2015
SETUP FOR COIL BIND
SOLID HEIGHT IS SPRING
COMPRESSED + .100 FREE PLAY + MAX CAM LIFT
solid height.880+free play.100+cam
lift.510 = 1.490
TOTAL FREE PLAY
VALVE CLOSED TO VALVE OPEN
IS 1.490 SPRING COIL BIND
11-27-2015
MINIMUM LENGTH OF VALVE
GUIDE IS THREE TIME THE LIFT OF CAM
TAPER GUIDE END IN CHAMBER INTAKE & EXHAUST AT LEAST 3/8"
PINION
GEAR INFORMATION 01-13-2013
....
....
TC
CASE MACHINING CLEARANCE FOR STOCK TO BIGGEST CAM
10-01-2009
..
..
..
100.00 LABOR
10-17-2010
OIL TO
USE IN ENGINE.
ANY SYN
OIL THAT HAS MOTORCYCLE OIL ON THE CONTAINER AFTER BREAK-IN TIME
OR MILEAGE, ADD A
MEASURED
AMOUNT OF ZMAX OIL ADDITIVE.
PRIMARY
1965 & UP SEALED PRIMARY
ROTELLA-T
15-40 & ADD 2 OZ ZMAX OIL ADDITIVE.
TRANS
3-4-5-6-7 SPEED.
BELRAY
85-140 or REDLINE TRANS OIL & 2 OZ OF ZMAX
OIL ADDITIVE
ALWAYS
CHANGE PRIMARY,TRANS AND FORK OIL ONCE A YEAR.
WWW.SHELL.COM
WWW.BELRAY.COM
WWW.ZMAX.COM
I HAVE
BEEN USING, SELLING ZMAX OIL ADDITIVE FOR 45YEARS
IT WORKS
IF USED AND INSTALL IN A MEASURED AMOUNTS
10-19-2010
IF YOU
HAVE DONE A VALVE JOB ON A SHOVE EV AND TWIN CAMS
AND
HAVE INSTALLED METAL HOUSING SEAL ONTO THE GUIDE AND THEY HAVE COME LOOSE
TRY USING A LIGHT COAT OF
LOCTITE
RC620
30 YEARS
AND NOT ONE HAS COME LOOSE FOR ME
11-19-2010
TC ENGINE SMOKING, USING OIL,
VALVE STEM STICKING NEXT
TIME YOU DO A VALVE JOB
UPDATE THE VALVE STEM SEAL
DRILL TWO 1/16 HOLES IN HOUSING
OPPOSITE EACH OTHER, ONE
TO LET AIR IN, THE OTHER TO
DRAIN OIL OUT, FACE ONE HOLE UP ON HEAD
....
01-20-2012
WHEN INSTALLING AFTERMARKET IGNITION COILS, AND CHECKING
STOCK COILS CHECK THE COIL WITH A SCOPE TO MAKE SURE COIL TERMINALS ARE
MARK - &+ RIGHT, YOU WANT BOTH TOWERS SPARKS TO SHOW POS OR UPWARD
ON SCOPE IF ONE IS NEG AND ONE POS COIL IS MADE WRONG.
CHECK THE RESISTANT OF COIL TOO.
SHOVEL ROCKER ARM INFORMATION 01-20-2012
MAKE A SHOVEL OR ANY ENGINE ROCKER ARM MORE MECHANICAL
SOUND
PUSHROD END OF ROCKER ARM NEEDS TO BE ANGLED DOWNWARD
AT LESS
10-20 DEGREE.
SHOVEL REMOVE .030 TO .050 OFF BOTTOM OF ROCKER BOXES
OR INSTALL VALVE STEM CUP .050-.075 THICK TO EXHAUST VALVES
STOCK SETUP ROCKER ARM START LEVEL OR UPWARD ANGLE, BY
THE TIME TOTAL LIFT HAPPEN PUSHROD START TO PUSH OFF ROCKER ARM OR TO THE
SIDE OR BENDS.
10-20 DEGREE DOWNWARD PUSHROD END OF ROCKER ARM, BY THE
TIME TOTAL LIFT HAPPENS IT NOT PUSHING OFF BUT STRAIGHT UP WITH LIFT CLEARANCE
TO SPARE .
PANHEAD ROCKER INFORMATION 01-20-2012
CHECK IF PUSHROD ENDS IS 10-20 DEGREE DOWNWARD.
MACHINE HEAD SURFACE .025-.075 WHERE ROCKER ARM HOUSING
MOUNTS
INTAKE AND EXHAUST MOUNTING SURFACE MAYBE DIFFERENT IN
HEIGHTS.
....
CHANGED
PAN HEAD INFORMATION 02-19-2012
ROCKER ARM NEED EXTRA OIL HOLE IN ROCKER ARM FOR BETTER
LUBRICATION
TO PUSHROD END OF ROCKER ARM SHAFT.
...
35.00 LABOR 4 ROCKER ARMS
DUAL
SPARK PLUGS EV 1200 SPORTSTER
02-18-2012
....
100.00 LABOR
COMPRESSION
RELEASE EV SPORTSTER 1200
02-18-2012
100.00 LABOR PARTS 60.00
ENGINE
CASE MACHINING TO DECK , SPIGOT BORE, FRAME MOUNT PADS FRT & REAR,
BREATHER HOLE,
CAM
CLEARANCE.
FLATHEAD,
KNUCKLEHEAD, PANHEAD, SHOVELHEAD, EV.
TIME AND MATERIAL
COUNTER
BORE HEAD BOLT INSERT PANHEAD & SHOVELHEAD 02-26-2012
....
25.00 LABOR
EV
ENGINE 88 DUEL CAMS.
UPDATING
EV 88-1450 ENGINE
TO
EV
95-1550 BIG BORE.
MORE
FUN & POWER.
INSTALLATION
TO 80 & 88
EV
ENGINE.
BIG BORE CYLINDERS-ADJ PUSHRODS
CAMS-ROLLERS ROCKER ARMS
IGNITION SYSTEM.
2 & 4 CAM DRIVE GEAR
SET.
STROKE FLYWHEEL
S&S
CARBURETOR KITS & PARTS.
SOLD & INSTALLED &
SERVICED.
45 YEAR DEALER.
drill and tap and install
main jet air bleed jets in all EARLIER s&s carburetors
SINGLE
FIRE OR DUAL FIRE IGNITION
SINGLE
OR DUAL TOWER COILS.
CENTER
MOUNT BRACKETS KITS.
INSTALL
CRANE HI-4E IGNITION
&
VOES
SYSTEM ON SHOVEL & CH.
SOLD
& INSTALLED & SERVICED. 
FRONT
FORKS.
REBUILDING
TRANSMISSION.
UPDATING
& REPAIRS TO 3-4-5-6-7
SPEED
TRANS.
RIGHT
AND LEFT SIDE DRIVE.
AXTELL SALES
1-515-243-2518 WWW.AXTELLSALES.COM
S
& S CYCLE INC. 1-608-627-2080 www.sscycle.com
ANDREWS PRODUCTS INC. 1-847-759-0190
www.andrews-products.com
JAMES
GASKET 1-800-523-6195
BAKER
DRIVETRAIN 1-517-339-3835
PAUGHCO INC. www.paughco.com
FRANKS FORKS 1-847-869-6792
BARNETT TOOL & ENGINEERING
1-805-642-9435
JIMS
www.jimsusa.com 1-805-482-6913
KIBBLEWHITE
www.kpmivalvetrain.com
1-650-557-2046
| tools by ray from rays place, designed and build over
the year |
A STAND TO INSTALL PARTS AND SET UP END PLAY
WITHOUT MARKING UP OUTER SURFACE, CHROME, PAINT, POLISH, SANDBLAST AND
NATURAL SURFACE. 1975
 ..
|
A HOLDER FOR CYLINDER DURING HONING , STOP DAMAGE
TO HANDS, MAKE A SMOOTHER CROSSHATCH. 2008
ev 1984 to 1998 and shove 1966 to 1984
 .. ..
|
A MODIFIED SHAFT TO CHECK OIL PASSAGE ALIGNMENT IN
SHOVE HEAD ROCKER BOXES ESPECIALLY FRONT EXHAUST. 2008
 ..
|
|
|
To add extra oil drain hole to cylinder to add extra oil lubrication to
cylinder and piston 1984 to 1998 ev. 1984
 .. .... |
|
TOOL BIT HOLDER 2006
 ..
|
Shove head guide O.D. knurling tool when seal fit loose on guide. 2006
 .. |
Early shock compression tool. 1980
 |
Early wheel truing tool 1971 and down one steel one wood. 1968
 |
Floorboard mounts locator custon frames and hd
frames to install frt or rear mount. 1974
 .. |
Push out 55-69 and down output shaft from case, 1970
 |
To hold
flywheel from turning,installing pistons and tightening pinion nut ,1970
 .. |
1964 and down flywheel turn over tool,1966
 |
1970 and up shove, 1984 and up ev, cam in and out clearance and gear backlash
clearance checker tool, 1980
 .. |
Panhead ex port locator for shove exhaust ports, 1985
 .. |
Assembly Panhead rocker housing in vice to be rimmed after decking for
tighter clearance ,1966
 .. |
Panhead cover cut away to check clearance for valve spring collars, 1970
 .. |
1972 and down front fork internals parts remover,1975
 |
Ev and twin cam cylinder holddown nuts. 2007
 .... |
Holder for shove heads to counter sink or chamfer head bolt holes, 1969-1985
 .... .... |
Boring bar tool for boring out seat for bigger ports and higher flow, 2008
 .... |
adapter to hold
cylinder in lathe during oring groove cutting, decking of top or bot
of cylinder, tapering of bot of spigot. all size available. 2008
 .... ....
|
plate
to mount on lathe to surface shove head gasket surface only. 1985
 |
pushrod clip installer 2009
 .... .... |
tc pinion shaft run out checkercheck
run out for gear set and flywheel runout vibration
11-08
 |
clamping device for flywheel
assemblying and to hold flywheel for pin or nut welding 11-08
 .... |
TOOL TO ADJUST TOOL BIT HEIGHT FOR LATHE WORK 10-08
 .... |
TOOL
TO CHECK ECCENTRIC FROM OUTSIDE TO INSIDE OF A GUIDE SHOULD BE .000-.0005.
GUIDE
SHAFT CAN BE CHANGED FROM MM3.99-.1571 TO .500
COVERING
ALL GUIDE SIZES, ONLY BOUGHT ONE TOOL CHANGE SHAFT FOR DIFFERENT SIZES
GUIDES. 01-01-09
 .... |
HYDRALIC
LIFTER SERVICE AND UPGRADE TO HIGH PERFORMANCE
EASY WAY TO REMOVE HOLDING WIRE 06-09
 .... .... ....
EASY WAY TO HOLD VALVE GUIDES FOR DRILLING, TAPERING,
I.D. O.D. KNURLING, TOP AND BOT SHORTING 08-1984 .... ....
Flywheel
wheel holding plate and truing plate for hydralic press. 1980
 ..
TRUING
AND BALANCING OF TC FLYWHEELS
FARING BRACKET BREAKING, PART FALLLING OFF,
FAST
IDLE AND CRUISING VIBRATION STATIC BALANCING
S&S
60% FACTOR 2008
 .... .... balance
fixture
 truing
fixture  checking
fixture |
....
....
.....
.....
...
...
....
....
....
