UPDATED  11-27-2015

 


RAY'S PLACE
CHICAGO, IL 60638

1-773-735-0824
hdoc773@Yahoo.com



HARLEY MACHINE SHOP
47 YEARS

VALVE JOBS PERFORMED.
THREE ANGLE SEATS GRINDED WITH
SIOUX & HALL TOLEDO MACHINES.
THREE ANGLE SEAT WITH
RADIUS CUTTERS BY GOODSON TOOLING.
VALVE SEAT I.D. BORING WITH
 MILL & GOODSON TOOLING.
VALVE GUIDE I.D. REBUILDING WITH UTP KNURLING TOOLING &
GOODSON TOOLING.
TWO ANGLE VALVES GRINDING WITH
KWIK-WAY MACHINE.
.0005  RUN OUT ON SEATS AND VALVES.
VALVES AND GUIDES BY
KIBBLEWHITE PRECISION MACHINING INC.
BLACK DIAMOND® VALVES
 AMPCO45® & CAST IRON GUIDES



 BORE CYLINDERS UP TO 5 1/4"
KWIKWAY & VAN NORMAN BORING MACHINE
FINAL I.D. SIZING OF CYLINDERS
& SURFACE .0001
SUNNEN HONE MACHINE
ALL GRITS AND PLATEAU HONING
FOR FINAL CYLINDER FINISH


12-03-03

CHECK COIL BIND OF VALVE SPRING.
CLEARANCE FOR STEM TO GUIDE.
VALVE GUIDE HEIGHT TOP & BOTTOM
MACHINING.
VALVE TO VALVE CLEARANCES.
ROCKER ARM END PLAY CLEARANCES.
ROCKER BOX CLEARANCE FOR
BIG SPRINGS COLLARS.
ROLLER ROCKER ARMS INSTALLED.
MACHINING TO CASES FOR
CAM CLEARANCE.
MACHINING TO CASES FOR BREATHER HOLE REPAIR.
MACHINING TO ENGINE CASES FOR
BIG STROKE AND BIG BORE.


 HEAD & CYLINDER.
REPAIRS AND UPDATING TO KNUCKLE-PAN-SHOVEL-EV-TC
IRON HEADS SPORTSTER
EV SPORTSTER & EV BIG TWIN
TWIN CAM
ENGINE UPDATING TO BIG
BORE AND  STROKE.

   LATHE RESURFACING & DECKING TO
HEADS FOR HIGHER COMPRESSION.
COMPRESSION RELEASE MACHINING.
EV HEAD ROUND CHAMBER MACHINING
 MORE FUN & FREE POWER.

MACHINING TO EV CYLINDERS
SHORTEN CYLINDER FOR HIGHER COMPRESSION
AND MATCHING.
EXTRA INWARD DRAIN FOR CYLINDER & PISTON OILING HOLES.


LIQUID CC TO HEADS CHAMBERS
TO FIND COMPRESSION RATIO OF
EACH HEAD FOR TOP PERFORMANCE
& MATCHING & RAISE COMPRESSION.

30.00 LABOR



EV  TWIN CAM
12-03-03
.....

  EV &TWIN CAM & BIG BORE CYLINDERS
EXTRA INWARD OIL DRAIN HOLE TO LUBE PISTONS.
HELPS STOP CYLINDER & PISTON WEAR
AND SCORING
MORE RPM, RUNS COOLER
More free power

35.00 LABOR



TC HEADS TAPERED COMPRESSION CHAMBER & DECKING FOR
RIGHT COMPRESSION RATIO and power
09-25-2012

........

100.00 LABOR



TWIN CAM
12-02-03
.....
TWIN CAM HEADS
EX PORT BORING FOR BIGGER VALUES
GREATER FLOW RATE & VOLUME
stock 15/8 change to 13/4 valve


TWIN CAM
12-03-03
....
INTAKE PORT BORING AND GROOVING FOR
BETTER FLOW


EV HEAD
12-01-02
.......
EV HEADS 1340 & DUEL CAM
COMPRESSION RELEASE EASY
STARTING, SAVE BATTERY
RUN HIGHER COMPRESSION
 MORE FUN & POWER

labor 100.00 parts 60.00



EV HEAD
12-01-02
..........
EV HEADS 1340
DUAL PLUG MORE POWER AND ZIP
AND FUN BETTER GAS MILEAGE
LOWER VIBRATION
DUEL FLAME FRONTS

100.00



VENTED ROCKER BOX
01-01-02


 MACHINING TO EARLY EV HEADS 1984-1991
FOR VENTED ROCKER BOXES
 MORE POWER, LESS OIL LEAKAGE



EV HEAD
06-01-2000
.........
 cut out d shape in stock heads
and deck head gasket surface .045
9-1 compression, jumps intake and
exhaust port into next flow rate OVER ALL


SHOVEL HEAD
04-15-04

......................................................
                VENTED SHOVEL HEADS                     CRANKCASE VENT
                        vent rocker boxes into back of air cleaner and with
                             crankcase vents better top end lubrication & oil volume,
                              less gasket leakage, better cooling, more FREE power



SHOVEL HEAD
01-01-04
..........
  cut spring pockets & guide TOP & BOTTOM shortening for longer
bigger springs and coil bind
set up for big cams in SHOVEL HEADS

35.00 LABOR


                                                                                                               SHOVEL HEAD
                                                                                                  06-01-03
...........
  COMPRESSION RELEASE IN SHOVE HEADS
  FOR BIG ENGINE-HIGH COMPRESSION

labor 100.00 parts 60.00



SHOVEL HEAD
06-01-03

.......
MACHINING FOR OUTER OIL DRAINS FOR BIG
BORE CYLINDERS IN SHOVEL HEADS



 

REPAIR TO SHOVEL EXHAUST PORT
09-09-2009
....
GASKET BLOWING OUT, PIPE FIT LOOSE, BORE OUT INSTALL INSERT


IRON HEAD    CH HEAD    SPORTSTER HEAD
12-01-03 pic, info 06-01-2013
...

SPORTSTER IRON HEAD
CUT IN BIGGER SPRING POCKETS
BORE OUT EX PORT FOR BIGGER VALUES
1 3/4 XLR EX VALVE are longer stems, need spring kit to work
Kibblewhite valve and spring kit used only
what it take to put in 1 3/4 ex valve 18080-70r
sandblast 2 heads completely
paint any color hi heat paint
tap rocker box bolt holes
check and change as necessary in & ex guides
cut in lower collar spring pockets intake and ex
bore out i.d. ex port under valve and bore out i.d. where ex pipe connects
blend in complete ex port
check top and bottom of guide for clearance, length and taper
size guide i.d. to size
valve job 2 heads, square off top of seats
check coil bind for cams
check top collar to rocker box clearance
install rocker arm shaft spacer
high compression piston need valve pocket machined into pistons
600.00 labor + parts
kibblewhite parts
20-2210  spring kit 220.00
20-4196 intake valves 26.00 each
20-4168 exhaust valves 35.00 each 18080-70R
20-2321 bronze guides 20.00 each, 20-2321c cast iron 11.00 each
 



IRON HEAD    CH HEAD    SPORTSTER
12-03-68
........
REMOVE SPRING, INSTALL SOLID SPACER
IN SPORTSTER ROCKERS BOXES.
SETUP BETTER LUBRICATION TO STEM AND GUIDES
 INCREASES OIL PRESSURE & VOLUME
BETTER ROCKER ARM ACTION.
parts 25.00 labor 50.00


IRON HEAD  CH HEAD  SPORTSTER HEAD
12-16-03
......

SPORTSTER ROCKER BOXES CLEARANCE
FOR BIGGER COLLARS OR
XLR COLLARS AND SPRINGS

35.00


IRON HEAD SPORTSTER COMPRESSION RELEASE

12-08-2009

........

100.00 parts   60.00 labor



FLYWHEEL
12-01-03
...
 FLYWHEEL GROOVING TO HELP REMOVE OIL FROM FLYWHEELS
HELP LUBE PISTON TOO.


OUTPUT SHAFT
12-18-03
...
INSTALL KEYWAY GROOVE IN SHAFT
AND FLYWHEEL 1970 & UP


FLYWHEEL
12-19-03
............
EXTRA OILING HOLE TO ADD AND CONTROL
MORE VOLUME OF OIL TO OUTPUT BEARING
AND PINION BEARING

TC LEFT CASE TIMKEN BEARING INSERT UPGRADE

12-08-2009


12-30-2012
WHEN SETTING UP TIMKEN BEARING END PLAY
.003. NEEDED
OUT OF BOX CLEARANCE IT TO TIGHT, RACE I.D. GET SMALLER INSTALLED, BEARING GET LARGER INSTALLED ON SHAFT SOME SHAFT
ARE TO LARGE
 USE HD-9722-55 TOOL TO PRELOAD
TIMKEN TO CHECK END PLAY.
TIMKEN BEARING SHIM HD9120 TO HD9134 TO SET UP ENDPLAY
WHEN INSTALL both RACE PRESS FROM BOTH SIDE



12-30-2012
HOW TO CHECK RODS IF WORN AND NEED TO BE REBUILD
ROOM TEMPERATURE 65 DEGREE
TURN FLYWHEELS UNTIL CRANKPIN IS AT BOTTOM OF STROKE
MOVE TOP OF ROD TO ONE SIDE
MEASURE FROM ROD TO CASE, MOVE OPPOSITE DIRECTION
REMEASURE
CH-FRT ROD SHOULD BE 11/64 or less REAR ROD SHOULD BE 3/64 OR LESS

BIG TWIN 3/32 OR LESS
WITH FLYWHEEL TURNED TO TOP OF STROKE  MOVE TOP OF ROD
FORWARD AND BACK IF ANY BINDING, BEARING OR CRANKPIN BAD
OR RODS OUT OF ROUND
WITH FLYWHEEL AT TOP OF STROKE MOVE BOTTOM OF RODS
TO ONE SIDE WITH FEELER GAUGE CHECK CLEARANCE .050
OR LESS


11-27-2015

SETUP FOR COIL BIND

SOLID HEIGHT IS SPRING COMPRESSED + .100 FREE PLAY + MAX CAM LIFT

solid height.880+free play.100+cam lift.510 = 1.490 TOTAL FREE PLAY

VALVE CLOSED TO VALVE OPEN  IS 1.490 SPRING COIL BIND 


11-27-2015

MINIMUM LENGTH OF VALVE GUIDE IS THREE TIME THE LIFT OF CAM

TAPER GUIDE END IN CHAMBER INTAKE & EXHAUST AT LEAST 3/8"

 

 

 


PINION GEAR INFORMATION  01-13-2013
 
 

........



TC CASE MACHINING CLEARANCE FOR STOCK TO BIGGEST CAM
10-01-2009

......

100.00 LABOR



10-17-2010
OIL TO USE IN ENGINE.
ANY SYN OIL THAT HAS MOTORCYCLE OIL ON THE CONTAINER AFTER BREAK-IN TIME OR MILEAGE,  ADD A
MEASURED AMOUNT OF ZMAX OIL ADDITIVE.
PRIMARY  1965 & UP SEALED PRIMARY
ROTELLA-T 15-40 & ADD 2 OZ ZMAX OIL ADDITIVE.
TRANS 3-4-5-6-7 SPEED.
BELRAY 85-140 or REDLINE TRANS OIL & 2 OZ OF ZMAX OIL ADDITIVE
ALWAYS CHANGE PRIMARY,TRANS AND FORK OIL ONCE A YEAR.

WWW.SHELL.COM
WWW.BELRAY.COM
WWW.ZMAX.COM
I HAVE BEEN USING, SELLING ZMAX OIL ADDITIVE FOR 45YEARS
IT WORKS IF USED AND INSTALL IN A MEASURED AMOUNTS



10-19-2010
IF YOU HAVE DONE A VALVE JOB ON A SHOVE EV AND TWIN CAMS
AND  HAVE INSTALLED METAL HOUSING SEAL ONTO THE GUIDE AND THEY HAVE COME LOOSE TRY USING A LIGHT COAT OF
LOCTITE RC620
30 YEARS AND NOT ONE HAS COME LOOSE FOR ME

11-19-2010
TC ENGINE SMOKING, USING OIL, VALVE STEM STICKING NEXT
TIME YOU DO A VALVE JOB  UPDATE THE VALVE STEM SEAL
DRILL TWO 1/16 HOLES IN HOUSING OPPOSITE EACH OTHER, ONE
TO LET AIR IN, THE OTHER TO DRAIN OIL OUT, FACE ONE HOLE UP ON HEAD

....



01-20-2012
WHEN INSTALLING AFTERMARKET IGNITION COILS, AND CHECKING STOCK COILS CHECK THE COIL WITH A SCOPE TO MAKE SURE COIL TERMINALS ARE MARK - &+  RIGHT, YOU WANT BOTH TOWERS SPARKS TO SHOW POS OR UPWARD ON SCOPE IF ONE IS NEG AND ONE POS COIL IS MADE WRONG.
CHECK THE RESISTANT OF COIL TOO.


SHOVEL ROCKER ARM INFORMATION  01-20-2012
MAKE A SHOVEL OR ANY ENGINE ROCKER ARM MORE MECHANICAL SOUND
PUSHROD END OF ROCKER ARM NEEDS TO BE ANGLED DOWNWARD AT LESS
10-20 DEGREE.
SHOVEL REMOVE .030 TO .050 OFF BOTTOM OF ROCKER BOXES OR INSTALL VALVE STEM CUP .050-.075 THICK TO  EXHAUST VALVES
STOCK SETUP ROCKER ARM START LEVEL OR UPWARD ANGLE, BY THE TIME TOTAL LIFT HAPPEN PUSHROD START TO PUSH OFF ROCKER ARM OR TO THE SIDE OR BENDS.
10-20 DEGREE DOWNWARD PUSHROD END OF ROCKER ARM, BY THE TIME TOTAL LIFT HAPPENS IT NOT PUSHING OFF BUT STRAIGHT UP WITH LIFT CLEARANCE TO SPARE .

stock changed



PANHEAD ROCKER INFORMATION  01-20-2012
CHECK IF PUSHROD ENDS IS 10-20 DEGREE DOWNWARD.
MACHINE HEAD SURFACE .025-.075 WHERE ROCKER ARM HOUSING MOUNTS
INTAKE AND EXHAUST MOUNTING SURFACE MAYBE DIFFERENT IN HEIGHTS.

.... CHANGED
 


PAN HEAD INFORMATION 02-19-2012
ROCKER ARM NEED EXTRA OIL HOLE IN ROCKER ARM FOR BETTER LUBRICATION
TO PUSHROD END OF ROCKER ARM SHAFT.
...

35.00 LABOR 4 ROCKER ARMS



DUAL SPARK PLUGS  EV 1200 SPORTSTER
02-18-2012
....

100.00 LABOR



COMPRESSION RELEASE  EV SPORTSTER 1200
02-18-2012

100.00 LABOR PARTS 60.00



ENGINE CASE MACHINING TO DECK , SPIGOT BORE, FRAME MOUNT PADS FRT & REAR, BREATHER HOLE,
CAM CLEARANCE.
FLATHEAD, KNUCKLEHEAD, PANHEAD, SHOVELHEAD, EV.

TIME AND MATERIAL



COUNTER BORE HEAD BOLT INSERT PANHEAD & SHOVELHEAD  02-26-2012
....

25.00 LABOR


EV ENGINE 88 DUEL CAMS.
UPDATING EV 88-1450 ENGINE
TO EV 95-1550 BIG BORE.
MORE FUN & POWER.



INSTALLATION TO 80 & 88
EV ENGINE.
BIG BORE CYLINDERS-ADJ PUSHRODS
CAMS-ROLLERS ROCKER ARMS
IGNITION SYSTEM.
2 & 4 CAM DRIVE GEAR SET.
STROKE FLYWHEEL

S&S CARBURETOR KITS & PARTS.
SOLD & INSTALLED & SERVICED.
45 YEAR DEALER.
drill and tap and install main jet air bleed jets in all EARLIER s&s carburetors



SINGLE FIRE OR DUAL FIRE IGNITION
SINGLE OR DUAL TOWER COILS.
CENTER MOUNT BRACKETS KITS.
INSTALL CRANE HI-4E IGNITION
& VOES SYSTEM ON SHOVEL & CH.
    SOLD & INSTALLED & SERVICED. 

FRONT FORKS.
 REBUILDING

TRANSMISSION.
UPDATING & REPAIRS TO 3-4-5-6-7 SPEED
TRANS.
RIGHT AND LEFT SIDE DRIVE.

AXTELL SALES  1-515-243-2518  WWW.AXTELLSALES.COM
         S & S CYCLE INC. 1-608-627-2080   www.sscycle.com
ANDREWS PRODUCTS INC. 1-847-759-0190   www.andrews-products.com
JAMES GASKET  1-800-523-6195
BAKER DRIVETRAIN  1-517-339-3835
PAUGHCO INC.  www.paughco.com
FRANKS FORKS  1-847-869-6792
BARNETT TOOL & ENGINEERING 1-805-642-9435
JIMS   www.jimsusa.com   1-805-482-6913
KIBBLEWHITE www.kpmivalvetrain.com  1-650-557-2046


INFORMATION SECTION
click on heading


 
  TOOLPAGE.HTML  FLOW BENCH ADAPTERS
   TECHPAGE 1   PISTON MODIFICATION
  TECHPAGE 2  
  TECHPAGE 3
   TECHPAGE4
  TECHPAGE5
    iron head sportster help
GENERATOR
service and repairs information 
  TECHPAGE6
    twin cam information
  TECHPAGE7
    flywheel information
ROCKER ARM TESTER
new for 10-01-06  first shop to offer tester
   TECHPAGE8
    833-update
  TECHPAGE9
   tc-88 head update
    VALVES  
 
 
 
 


PRINT OUT INFORMATION SHEETS
click on heading

 
  BORE & STROKE SHEET    EV ENGINE NOISE
  BORE SHEET    DEGREEACAM
  CUBE INCH TO CUBE CENTIMETRE    MAGNETO SERVICE & REPAIR
  FLOW CHART  
  MM SHEET
  ROD LENGTH RATIOS
  SIZES SHEET
 TRANS 5 TO 6 RATIO DIFFERENT
 FLOW TEST CHART
    Twin Cam Update Information

 
 
tools by ray from rays place, designed and build over the year 
 A STAND TO INSTALL PARTS AND SET UP END PLAY WITHOUT MARKING UP OUTER SURFACE, CHROME, PAINT, POLISH, SANDBLAST AND NATURAL SURFACE. 1975
..
A HOLDER FOR CYLINDER DURING HONING , STOP DAMAGE TO HANDS, MAKE A SMOOTHER CROSSHATCH. 2008
ev 1984 to 1998  and shove 1966 to 1984
....
A MODIFIED SHAFT TO CHECK OIL PASSAGE ALIGNMENT IN SHOVE HEAD ROCKER BOXES ESPECIALLY FRONT EXHAUST. 2008
..
 
                           To add extra oil drain hole to cylinder to add extra oil lubrication to 
                                        cylinder and piston 1984 to 1998 ev. 1984
......
                    TOOL BIT HOLDER 2006
















..

                   Shove head guide O.D. knurling tool when seal fit loose on guide. 2006
..
                                          Early shock compression tool. 1980
                       Early wheel truing tool 1971 and down one steel one wood. 1968
Floorboard mounts locator custon frames and hd frames to install frt or rear mount. 1974
..
                            Push out 55-69 and down output shaft from case, 1970
        To hold flywheel from turning,installing pistons and tightening pinion nut ,1970
..
                                     1964 and down flywheel turn over tool,1966
           1970 and up shove, 1984 and up ev, cam in and out clearance and gear backlash
                                                    clearance checker tool, 1980
..
                               Panhead ex port locator for shove exhaust ports, 1985
..
              Assembly Panhead rocker housing in vice to be rimmed after decking for
                                                       tighter clearance ,1966
..
              Panhead cover cut away to check clearance for valve spring collars, 1970
..
                           1972 and down front fork internals parts remover,1975
                                      Ev and twin cam cylinder holddown nuts. 2007 
....
                 Holder for shove heads to counter sink or chamfer head bolt holes, 1969-1985
........
                Boring bar tool for boring out seat for bigger ports and higher flow, 2008
....
      adapter to hold cylinder in lathe during oring groove cutting, decking of top or bot 
                             of  cylinder, tapering of bot of spigot. all size available. 2008

........

           plate to mount on lathe to surface shove head gasket surface only. 1985
                                                                  pushrod clip installer  2009
........
    tc pinion shaft run out checkercheck run out for gear set and flywheel runout vibration
                                                                    11-08
clamping device for flywheel assemblying and to hold flywheel for pin or nut welding 11-08
....

    TOOL TO ADJUST TOOL BIT HEIGHT FOR LATHE WORK  10-08

....
TOOL TO CHECK ECCENTRIC FROM OUTSIDE TO INSIDE OF A GUIDE SHOULD BE .000-.0005.
GUIDE SHAFT CAN BE CHANGED FROM MM3.99-.1571 TO .500
COVERING ALL GUIDE SIZES, ONLY BOUGHT ONE TOOL CHANGE SHAFT FOR DIFFERENT SIZES GUIDES. 01-01-09
....
HYDRALIC LIFTER SERVICE AND UPGRADE TO HIGH PERFORMANCE 
                   EASY WAY TO REMOVE HOLDING WIRE 06-09

............



    EASY WAY TO HOLD VALVE GUIDES FOR DRILLING, TAPERING, 
            I.D. O.D. KNURLING, TOP AND BOT SHORTING   08-1984........


           Flywheel wheel holding plate and truing plate for hydralic press. 1980
..


               TRUING AND BALANCING OF TC FLYWHEELS 
              FARING BRACKET BREAKING, PART FALLLING OFF,
FAST IDLE AND CRUISING VIBRATION STATIC BALANCING
 S&S  60% FACTOR    2008
........balance fixture
truing fixture checking fixture

PLEASE SEND ALL EMAIL TO
hdoc773@yahoo.com      12-30-2012

THE END FOR NOW.

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